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Rs.DeweyTester/Rs.DeweyTester/Module/NozzleCollection.cs

650 lines
22 KiB
C#

using NPOI.SS.Formula.Eval;
using Rs.Controls;
using Rs.DataAccess;
using Rs.Framework;
using Rs.Motion;
using Rs.MotionPlat.Entitys;
using Rs.MotionPlat.Flow;
using System;
using System.Collections.Generic;
using System.Data;
using System.Linq;
using System.Runtime.InteropServices.WindowsRuntime;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace Rs.MotionPlat.Commom
{
public enum ENozzleStatus
{
/// <summary>
/// 空闲
/// </summary>
IDLE,
/// <summary>
/// 准备测试
/// </summary>
ToTest,
/// <summary>
/// 准备下料
/// </summary>
ToUnload
}
/// <summary>
/// 排料吸嘴实体类
/// </summary>
public class Nozzle
{
SqliteHelper db = new SqliteHelper();
/// <summary>
/// 是否禁用
/// </summary>
public bool Enable { get; set; } = false;
public TestProduct Product { get; set; }
/// <summary>
/// 吸嘴索引
/// </summary>
public int NozzleIndex { get; set; }
/// <summary>
/// 吸嘴名称
/// </summary>
public string NozzleName { get; set; }
public ENozzleStatus Status { get; set; } = ENozzleStatus.IDLE;
public bool Update()
{
Task.Run(() => {
SqliteHelper db = new SqliteHelper();
string val = Status == ENozzleStatus.IDLE ? "0" : "1";
string updateSql = $"update TrayStatus set status={val} where trayname='DischargeNozzle' and slotindex={NozzleIndex}";
db.ExecuteNonQuery(updateSql);
});
//string updateSql = $"update nozzle set fromtype='{FromType}',fromfloor={FromFloor},fromindex={FromIndex},ToType='{ToType}',tofloor={ToFloor},ToIndex={ToIndex},Status='{Status}' where NozzleIndex={NozzleIndex}";
//string updateSql = $"update nozzle set Status='{Status}' where NozzleIndex={NozzleIndex}";
//return db.ExecuteNonQuery(updateSql) > 0;
return true;
}
public void Clear()
{
Product = null;
Status = ENozzleStatus.IDLE;
GlobalTray.NozzleTray.ChangeStatus(NozzleIndex, ESlotStatus.NotHave);
}
/// <summary>
/// 真空吸操作
/// </summary>
public void VacSuction(EIoOperate op,string className)
{
string logInfo = string.Empty;
if (op == EIoOperate.Open)
{
Ops.On($"吸料真空{NozzleIndex}吸");
Thread.Sleep(GlobalVar.LoadNozzleOpenVacSuctionDelaytime);
logInfo = $"{className} 打开吸料真空{NozzleIndex}吸";
MessageQueue.Instance.Insert(logInfo);
}
else
{
Ops.Off($"吸料真空{NozzleIndex}吸");
Thread.Sleep(GlobalVar.LoadNozzleCloseVacSuctionDelaytime);
logInfo = $"{className} 关闭吸料真空{NozzleIndex}吸";
MessageQueue.Instance.Insert(logInfo);
}
}
/// <summary>
/// 真空破操作
/// </summary>
public void VacBreak(EIoOperate op, string className)
{
string logInfo = string.Empty;
if (op == EIoOperate.Open)
{
Ops.On($"吸料真空{NozzleIndex}破");
Thread.Sleep(GlobalVar.LoadNozzleOpenVacBreakDelaytime);
logInfo = $"{className} 打开吸料真空{NozzleIndex}破";
MessageQueue.Instance.Insert(logInfo);
}
else
{
Ops.Off($"吸料真空{NozzleIndex}破");
Thread.Sleep(GlobalVar.LoadNozzleCloseVacBreakDelaytime);
logInfo = $"{className} 打开吸料真空{NozzleIndex}破";
MessageQueue.Instance.Insert(logInfo);
}
}
/// <summary>
/// 通过真空吸判断吸嘴是否有产品
/// </summary>
/// <returns></returns>
public bool HasProduct()
{
return Ops.IsOn($"吸料真空{NozzleIndex}检测");
}
/// <summary>
/// 获取当前吸嘴的位置
/// </summary>
/// <returns></returns>
public double GetCurrentPos()
{
return Ops.GetCurPosition(NozzleName);
}
/// <summary>
/// 切换吸嘴的状态
/// </summary>
/// <param name="status"></param>
public void ChangeStatus(ESlotStatus status)
{
GlobalTray.NozzleTray.ChangeStatus(NozzleIndex, status);
}
}
public static class NozzleManager
{
static SqliteHelper db = new SqliteHelper();
private static List<Nozzle> nozzles;
static NozzleManager() { nozzles = new List<Nozzle>(); }
public static void Init()
{
nozzles.Clear();
//string querySql = "select * from nozzle where enable=1";
string querySql = "select * from nozzle";
DataTable dt = db.GetDataTable(querySql);
if (dt != null && dt.Rows.Count > 0)
{
foreach (DataRow dataRow in dt.Rows)
{
Nozzle nozzle = new Nozzle();
nozzle.NozzleIndex = int.Parse(dataRow["NozzleIndex"].ToString());
if (dataRow["enable"].ToString() == "0")
{
nozzle.Enable = false;
}
else
{
nozzle.Enable = true;
nozzle.Status = ENozzleStatus.IDLE;
}
if (nozzle != null)
{
nozzles.Add(nozzle);
}
}
}
}
/// <summary>
/// 根据吸嘴的状态获取吸嘴
/// </summary>
/// <param name="status"></param>
/// <returns></returns>
public static List<Nozzle> GetNozzlesByStatus(ENozzleStatus status,int exceptNozzle=0)
{
if (nozzles != null && nozzles.Count > 0)
{
if(exceptNozzle==0)
{
if (status == ENozzleStatus.ToUnload)
{
return nozzles.Where(n => n.Status == status).OrderBy(n => n.NozzleIndex).ToList();
}
else
{
return nozzles.Where(n => n.Status == status && n.Enable == true).OrderBy(n => n.NozzleIndex).ToList();
}
}
else
{
if (status == ENozzleStatus.ToUnload)
{
return nozzles.Where(n => n.Status == status && n.NozzleIndex!=exceptNozzle).OrderBy(n => n.NozzleIndex).ToList();
}
else
{
return nozzles.Where(n => n.Status == status && n.NozzleIndex != exceptNozzle && n.Enable == true).OrderBy(n => n.NozzleIndex).ToList();
}
}
}
return null;
}
/// <summary>
/// 获取空闲的吸嘴(索引从小大)
/// </summary>
/// <param name="turnoverToTray"></param>
/// <returns></returns>
public static Nozzle GetIdelNozzle(int exceptNozzle=0)
{
if (nozzles != null && nozzles.Count > 0)
{
if(exceptNozzle==0)
{
if (nozzles.Where(n => n.Status == ENozzleStatus.IDLE).Count() > 0)
{
return nozzles.Where(n => n.Status == ENozzleStatus.IDLE && n.Enable == true).First();
}
}
else
{
if (nozzles.Where(n => n.Status == ENozzleStatus.IDLE && n.NozzleIndex!=exceptNozzle).Count() > 0)
{
return nozzles.Where(n => n.Status == ENozzleStatus.IDLE && n.NozzleIndex != exceptNozzle && n.Enable == true).First();
}
}
}
return null;
}
/// <summary>
/// 获取空闲吸嘴的数量
/// </summary>
/// <returns></returns>
public static int GetIdleNozzleCount()
{
if (nozzles != null && nozzles.Count > 0)
{
return nozzles.Where(n => n.Status == ENozzleStatus.IDLE && n.Enable).Count();
}
return -1;
}
/// <summary>
/// 获取要测试的吸嘴
/// </summary>
/// <returns></returns>
public static Nozzle GetToTestNozzle(int exceptNozzle=0)
{
if (nozzles != null && nozzles.Count > 0)
{
if(exceptNozzle==0)
{
var nozzlelist = nozzles.Where(n => n.Status == ENozzleStatus.ToTest);
if (nozzlelist != null && nozzlelist.Count() > 0)
{
return nozzlelist.First();
}
else
return null;
}
else
{
var nozzlelist = nozzles.Where(n => n.Status == ENozzleStatus.ToTest && n.NozzleIndex!=exceptNozzle);
if (nozzlelist != null && nozzlelist.Count() > 0)
{
return nozzlelist.First();
}
else
return null;
}
}
return null;
}
/// <summary>
/// 获取要放的吸嘴
/// </summary>
/// <returns></returns>
public static Nozzle GetToUnloadNozzle()
{
if (nozzles != null && nozzles.Count > 0)
{
var nozzlelist = nozzles.Where(n => n.Status == ENozzleStatus.ToUnload);
if (nozzlelist != null && nozzlelist.Count() > 0)
{
return nozzles.Where(n => n.Status == ENozzleStatus.ToUnload).First();
}
else
return null;
}
return null;
}
/// <summary>
/// 保存吸嘴的状态
/// </summary>
/// <returns></returns>
public static bool SaveAll()
{
string updateSql = "";
if (nozzles == null) return false;
foreach (Nozzle nozzle in nozzles)
{
updateSql += $"update nozzle set " +
$"status='{nozzle.Status.ToString()}'," +
$" where NozzleIndex={nozzle.NozzleIndex}";
}
return db.ExecuteNonQuery(updateSql) > 0;
}
/// <summary>
/// 更新吸嘴的状态
/// </summary>
/// <returns></returns>
public static bool UpdateNozzleStatus(int nozzleIndex)
{
string updateSql = "";
if (nozzles == null) return false;
foreach (Nozzle nozzle in nozzles.Where(n => n.NozzleIndex == nozzleIndex).ToList())
{
updateSql += $"update nozzle set " +
$"status='{nozzle.Status.ToString()}'," +
$" where NozzleIndex={nozzle.NozzleIndex}";
}
return db.ExecuteNonQuery(updateSql) > 0;
}
/// <summary>
/// 通过吸嘴的索引获取吸嘴
/// </summary>
/// <param name="nozzleIndex"></param>
/// <returns></returns>
public static Nozzle GetNozzle(int nozzleIndex)
{
return nozzles.Where(n => n.NozzleIndex == nozzleIndex).FirstOrDefault();
}
/// <summary>
/// 获取所有的吸嘴
/// </summary>
/// <returns></returns>
public static List<Nozzle> GetAllNozzles()
{
return nozzles;
}
/// <summary>
/// 获取排料吸嘴的高度差
/// </summary>
/// <param name="nozzleIndex"></param>
/// <returns></returns>
public static double GetNozzleOffsetHeight(int nozzleIndex)
{
double val = 0.0;
switch (nozzleIndex)
{
case 1:
val = 0.0;
break;
case 2:
val = GlobalVar.Nozzle2BaseHeight - GlobalVar.Nozzle1BaseHeight;
break;
case 3:
val = GlobalVar.Nozzle3BaseHeight - GlobalVar.Nozzle1BaseHeight;
break;
case 4:
val = GlobalVar.Nozzle4BaseHeight - GlobalVar.Nozzle1BaseHeight;
break;
}
return val;
}
public static double GetNozzleOffsetX(int nozzleIndex)
{
double val = 0.0;
switch (nozzleIndex)
{
case 1:
val = 0.0;
break;
case 2:
val = GlobalVar.Nozzle2ToNozzle1CenterOffsetX;
break;
case 3:
val = GlobalVar.Nozzle3ToNozzle1CenterOffsetX;
break;
case 4:
val = GlobalVar.Nozzle4ToNozzle1CenterOffsetX;
break;
}
return val;
}
public static double GetNozzleOffsetY2(int nozzleIndex)
{
double val = 0.0;
switch (nozzleIndex)
{
case 1:
val = 0.0;
break;
case 2:
val = GlobalVar.Nozzle2ToNozzle1CenterOffsetY2;
break;
case 3:
val = GlobalVar.Nozzle3ToNozzle1CenterOffsetY2;
break;
case 4:
val = GlobalVar.Nozzle4ToNozzle1CenterOffsetY2;
break;
}
return val;
}
/// <summary>
/// 获取吸嘴到相机中心的偏移X
/// </summary>
/// <param name="nozzleIndex"></param>
/// <returns></returns>
public static double GetNozzleToCameraOffsetX(int nozzleIndex)
{
switch (nozzleIndex)
{
case 1:
return GlobalVar.Nozzle1ToCameraCenterOffsetX;
case 2:
return GlobalVar.Nozzle1ToCameraCenterOffsetX + GlobalVar.Nozzle2ToNozzle1CenterOffsetX;
case 3:
return GlobalVar.Nozzle1ToCameraCenterOffsetX + GlobalVar.Nozzle3ToNozzle1CenterOffsetX;
case 4:
return GlobalVar.Nozzle1ToCameraCenterOffsetX + GlobalVar.Nozzle4ToNozzle1CenterOffsetX;
default:
return 0;
}
}
/// <summary>
/// 获取吸嘴到相机中心的偏移Y2
/// </summary>
/// <param name="nozzleIndex"></param>
/// <returns></returns>
public static double GetNozzleToCameraOffsetY2(int nozzleIndex)
{
switch (nozzleIndex)
{
case 1:
return GlobalVar.Nozzle1ToCameraCenterOffsetY2;
case 2:
return GlobalVar.Nozzle1ToCameraCenterOffsetY2 + GlobalVar.Nozzle2ToNozzle1CenterOffsetY2;
case 3:
return GlobalVar.Nozzle1ToCameraCenterOffsetY2 + GlobalVar.Nozzle3ToNozzle1CenterOffsetY2;
case 4:
return GlobalVar.Nozzle1ToCameraCenterOffsetY2 + GlobalVar.Nozzle4ToNozzle1CenterOffsetY2;
default:
return 0;
}
}
/// <summary>
/// 获取吸嘴到治具的位置
/// </summary>
/// <param name="fixtureIndex"></param>
/// <param name="nozzleIndex"></param>
/// <returns></returns>
public static TargetPosition GetNozzleToFixturePos(int fixtureIndex,int nozzleIndex)
{
TargetPosition targetPos = new TargetPosition();
targetPos = FixtureManager.GetFixtureGrabPos(fixtureIndex);
MessageQueue.Instance.Insert($"治具拍照位:x:{targetPos.X},y:{targetPos.Y2}");
targetPos.X += GetNozzleToCameraOffsetX(nozzleIndex);
targetPos.Y2 += GetNozzleToCameraOffsetY2(nozzleIndex);
MessageQueue.Instance.Insert($"吸嘴{nozzleIndex}到相机X:x-{GetNozzleToCameraOffsetX(nozzleIndex)},吸嘴{nozzleIndex}到相机Y2-{GetNozzleToCameraOffsetY2(nozzleIndex)}");
return targetPos;
}
/// <summary>
/// 获取某个吸嘴要取某个料盘的某个穴位的点位信息
/// </summary>
/// <param name="trayType"></param>
/// <param name="slotIndex"></param>
/// <param name="nozzleIndex"></param>
/// <returns></returns>
public static TargetPosition GetToTraySlot(ETrayType trayType,int slotIndex,int nozzleIndex)
{
TargetPosition targetPosition=new TargetPosition();
SlotPoint curTakeSlotPoint = null;
if(GlobalVar.EnableBeforePlaceProductGrab)
{
curTakeSlotPoint = TrayPointManager.GetSlotPoint(trayType, slotIndex);
}
else
{
if (trayType == ETrayType.Input)
{
curTakeSlotPoint = TrayPointManager.GetSlotPoint(trayType, slotIndex);
}
else
{
curTakeSlotPoint = TrayRunPointManager.GetSlotPoint(trayType, slotIndex);
}
}
//MessageQueue.Instance.Insert($"基础loadx:{curTakeSlotPoint.X},loady2:{curTakeSlotPoint.Y}");
if (curTakeSlotPoint != null)
{
double nozzleOffsetX = GlobalVar.Nozzle1ToCameraCenterOffsetX + NozzleManager.GetNozzleOffsetX(nozzleIndex);
double nozzleOffsetY = GlobalVar.Nozzle1ToCameraCenterOffsetY2 + NozzleManager.GetNozzleOffsetY2(nozzleIndex);
MessageQueue.Instance.Insert($"吸嘴偏移x:{nozzleOffsetX},吸嘴偏移x:{nozzleOffsetY}");
targetPosition.X = curTakeSlotPoint.X + GlobalVar.Nozzle1ToCameraCenterOffsetX + NozzleManager.GetNozzleOffsetX(nozzleIndex);
targetPosition.Y1 = GlobalVar.StockSideY1;
targetPosition.Y2 = curTakeSlotPoint.Y + GlobalVar.Nozzle1ToCameraCenterOffsetY2 + NozzleManager.GetNozzleOffsetY2(nozzleIndex);
return targetPosition;
}
return null;
}
/// <summary>
/// 获取某个吸嘴到某个料盘取料位下方位置
/// </summary>
/// <param name="trayType"></param>
/// <param name="nozzleIndex"></param>
/// <returns></returns>
public static double GetNozzleToTrayTakeProductPos(ETrayType trayType, int nozzleIndex)
{
double targetPos = 0.0;
switch (trayType)
{
case ETrayType.Ng:
targetPos = GlobalVar.NgTrayTakeProductZ;
break;
case ETrayType.ReTest:
targetPos = GlobalVar.RetestTrayTakeProductZ;
break;
case ETrayType.Grr:
targetPos = GlobalVar.GrrTrayTakeProductZ;
break;
case ETrayType.Ok:
targetPos = GlobalVar.OkTrayTakeProductZ;
break;
case ETrayType.Input:
targetPos = GlobalVar.InputTrayTakeProductZ;
break;
}
//获取其他吸嘴和吸嘴1之间的高度差
double offsetHeight=GetNozzleOffsetHeight(nozzleIndex);
return targetPos+offsetHeight;
}
/// <summary>
/// 吸嘴回安全位
/// </summary>
/// <param name="nozzleIndex"></param>
/// <returns></returns>
public static bool GotoSafePos(int nozzleIndex)
{
ErrorCode errCode = AxisControl.GetAxis($"NozzleZ{nozzleIndex}").MovePos(0, GlobalVar.WholeSpeed);
if (errCode == ErrorCode.Ok)
{
return true;
}
else
{
//Msgbox.ShowDialog
return false;
}
}
/// <summary>
/// 获取某个吸嘴到某个治具取料位下方位置
/// </summary>
/// <param name="trayType"></param>
/// <param name="nozzleIndex"></param>
/// <returns></returns>
public static double GetFixtureTakeProductPos(int fixtureIndex, int nozzleIndex)
{
double targetPos = 0.0;
switch (fixtureIndex)
{
case 1:
targetPos = GlobalVar.Fixture1TakeProductZ;
break;
case 2:
targetPos = GlobalVar.Fixture2TakeProductZ;
break;
case 3:
targetPos = GlobalVar.Fixture3TakeProductZ;
break;
case 4:
targetPos = GlobalVar.Fixture4TakeProductZ;
break;
case 5:
targetPos = GlobalVar.Fixture5TakeProductZ;
break;
case 6:
targetPos = GlobalVar.Fixture6TakeProductZ;
break;
}
//获取其他吸嘴和吸嘴1之间的高度差
double offsetHeight = GetNozzleOffsetHeight(nozzleIndex);
return targetPos + offsetHeight;
}
/// <summary>
/// 吸嘴运动
/// </summary>
/// <param name="nozzle"></param>
/// <returns></returns>
public static bool Go(Nozzle nozzle,double pos,int speed)
{
ErrorCode errCode = AxisControl.GetAxis($"NozzleZ{nozzle.NozzleIndex}").MovePos(pos, GlobalVar.WholeSpeed);
if (errCode == ErrorCode.Ok)
{
return true;
}
else
{
AlarmEntity alarmEntity = AlarmCollection.Get($"NozzleZ{nozzle.NozzleIndex}运动异常报警");
Msgbox.ShowDialog(alarmEntity, EButtonType.Retry);
return false;
}
}
}
}